Tag: Powder Shaker

The KTM-606501A Four-Head Powder Shaker is a high-performance machine designed for high-speed printing of textiles, leather, and other materials. To ensure optimal performance and longevity, it is essential to follow proper maintenance procedures. This article provides comprehensive maintenance guidelines to help you keep your KTM-606501A in pristine condition.

Daily Maintenance:

- Clean the powder box: Regularly remove any residual powder from the powder box to prevent clogging and ensure smooth operation.

- Inspect the conveyor belt: Check for any cracks, tears, or debris on the conveyor belt. Clean or replace it if necessary.

- Wipe down exterior surfaces: Use a damp cloth to wipe down the exterior surfaces of the machine to remove dust and debris.

- Check electrical connections: Ensure that all electrical connections are secure and free of corrosion or damage.

Weekly Maintenance:

- Clean the powder sprinkling nozzle: Remove the nozzle and clean any accumulated powder or debris using compressed air or a soft brush.

- Inspect the powder spreading mechanism: Check the powder spreading mechanism for any signs of wear or damage. Lubricate and adjust if needed.

- Clean the dust filter (if applicable): If your machine has a dust filter, remove and clean it to remove any accumulated powder.

- Check the temperature probe: Calibrate the temperature probe to ensure accurate readings.

Monthly Maintenance:

- Lubricate moving parts: Lubricate all moving parts, such as bearings, gears, and chains, using a light machine oil.

- Clean the tension rollers: Remove the tension rollers and clean them to remove any accumulated adhesive or debris.

- Inspect the air compressor (if applicable): If your machine has an air compressor, check the air pressure and clean the filters if necessary.

Quarterly Maintenance:

- Replace the powder shaking screen: Replace the powder shaking screen if it shows signs of damage or reduced powder shaking efficiency.

- Inspect the heating and drying system: Check the heating elements, fans, and ductwork for any issues that may affect powder curing.

- Calibrate the powder control system: Calibrate the powder control system to ensure accurate and consistent powder application.

Additional Tips:

- Use high-quality powder: Using high-quality powder will reduce the likelihood of clogging and other issues.

- Store powder properly: Store powder in a cool, dry place to prevent moisture absorption.

- Follow manufacturer's guidelines: Always refer to the manufacturer's guidelines for specific maintenance procedures and intervals.

- Train operators properly: Ensure that operators are trained on proper maintenance techniques to avoid damage to the machine.

By following these maintenance guidelines, you can extend the lifespan of your KTM-606501A Four-Head Powder Shaker and ensure optimal performance and productivity.

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In the realm of high-speed digital printing, efficiency and precision reign supreme. The KTM-606501A Digital Print Shake Powder Machine emerges as a game-changer, designed to optimize printing processes, enhance image quality, and maximize productivity. With its advanced features and unparalleled capabilities, the KTM-606501A is the ultimate solution for businesses seeking to revolutionize their printing operations.

Understanding the KTM-606501A

The KTM-606501A is a meticulously engineered machine that combines cutting-edge technology with purposeful design. It boasts an impressive array of features tailored specifically for high-speed printing applications.

Key Features:

Quad head configuration for increased printing speed and productivity

Automatic powder recycling system for efficient powder management and cost optimization

Shaking powder control and powder spreading control for precise and consistent powder application

Front guide heating, upper drying curing, and single-row cold air cooling function for optimal curing and drying results

Automatic powder return gear with multiple gears to accommodate varying printing speeds

Mesh belt conveyor and guide belt type for seamless material transfer

Automatic induction winding for effortless reel handling

Intuitive control panel for easy operation and monitoring

Benefits of Using the KTM-606501A

The KTM-606501A offers a myriad of benefits that can significantly enhance your printing operations:

Enhanced Print Quality: Precise powder application and controlled curing ensure crisp, vibrant prints with exceptional detail.

Increased Productivity: The quad head configuration and automatic powder recycling system enable faster printing speeds and reduce downtime, maximizing output.

Reduced Powder Consumption: The advanced powder control mechanisms minimize powder waste, saving on material costs and reducing environmental impact.

Simplified Operation: The user-friendly control panel and automated features make the KTM-606501A easy to operate, reducing the learning curve and minimizing errors.

Versatile Printing: The KTM-606501A is compatible with a wide range of materials, including nylon, chemical fiber, cotton, leather, swimwear, and PVC, offering versatility for diverse printing applications.

Considerations Before Purchasing

Before investing in the KTM-606501A, it's crucial to consider the following factors:

Printing Volume: Assess your printing requirements and ensure that the KTM-606501A can handle your expected print volume without compromising speed or quality.

Material Width: Determine the maximum width of materials you intend to print, as the KTM-606501A is compatible with materials up to 60cm wide.

Budget: Consider the initial investment and ongoing operating costs associated with the KTM-606501A to ensure it aligns with your financial constraints.

Space Requirements: Evaluate the workspace available for installation and ensure that the KTM-606501A's dimensions fit comfortably within the allocated space.

Technical Support: Identify the availability of technical support for the KTM-606501A to ensure assistance should any issues arise.

The KTM-606501A Digital Print Shake Powder Machine represents a quantum leap in high-speed printing technology. Its meticulous design, advanced features, and proven capabilities make it an indispensable tool for businesses seeking to streamline their printing operations, enhance print quality, and boost productivity. By carefully considering the factors outlined in this guide, you can make an informed decision that will empower your printing processes and drive your business forward.

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The KTM-606501A is a digital print powder shaker designed for high-speed printing on quad head machines. It is suitable for use with a wide range of materials, including nylon, chemical fiber, cotton, leather, swimwear, wetsuit, PVC, and EAC. The machine features a shaking powder control system, powder spreading control, direction and amount control, and front guide heating, upper drying curing, and single row of cold air cooling function. It also has an automatic powder return gear and a mesh belt conveyor.

Applications of the KTM-606501A

The KTM-606501A is suitable for a wide range of applications, including:

Garment printing: The machine can be used to print on a variety of garments, including t-shirts, hoodies, dresses, and pants.

Fabric printing: The machine can be used to print on a variety of fabrics, including cotton, nylon, and polyester.

Leather printing: The machine can be used to print on leather goods, such as bags, wallets, and shoes.

Industrial printing: The machine can be used to print on a variety of industrial products, such as packaging materials, labels, and signs.

Benefits of the KTM-606501A

The KTM-606501A offers a number of benefits, including:

High speed: The machine can print at speeds of up to 20 square meters per hour.

High quality: The machine produces high-quality prints with vivid colors and sharp details.

Versatility: The machine can be used with a wide range of materials and applications.

Easy to use: The machine is easy to operate and maintain.

The KTM-606501A is a versatile and high-performance powder shaker that is suitable for a wide range of applications. It is an excellent choice for businesses that are looking for a high-quality and efficient printing solution.

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The KTM-606501A is a high-speed, quad-head powder shaker designed for wide-format printing applications up to 60cm wide. It employs an advanced shaking powder control mechanism and filterless design for efficient and precise powder application, ensuring optimal results in high-volume printing environments. This article delves into the working principles of the KTM-606501A, providing a comprehensive understanding of its functionality.

Principle of Operation

The KTM-606501A utilizes a unique shaking powder control mechanism to distribute powder evenly across the printing surface. As the machine transports the material through the designated zone, a series of oscillating trays vibrate at varying frequencies, creating a gentle shaking motion. This controlled shaking action ensures uniform powder application without overspray or clumping, minimizing waste and enhancing print quality.

Powder Spreading and Control

In addition to the shaking mechanism, the KTM-606501A features an innovative powder spreading control system. This system precisely regulates the amount and direction of powder applied, allowing operators to tailor the settings to suit specific materials and printing requirements. The filterless design eliminates the need for frequent filter replacement, reducing maintenance downtime and ensuring uninterrupted operation.

Heating and Drying Functions

To facilitate proper bonding between the powder and printing surface, the KTM-606501A incorporates a comprehensive heating and drying system. It consists of a front guide heating unit to prepare the material for powder application, an upper drying curing unit to fix the powder, and a single row of cold air cooling to stabilize the temperature. This integrated heating and drying process ensures optimal adhesion and durability of the printed designs.

Automatic Powder Return Mechanism

To maximize powder utilization and minimize waste, the KTM-606501A is equipped with an automatic powder return mechanism. This mechanism features multiple gears that can be adjusted according to the printing speed, allowing users to select the appropriate setting to optimize powder recycling. By efficiently collecting and reusing excess powder, the machine not only reduces material consumption but also maintains a clean working environment.

Material Transfer System

The KTM-606501A utilizes a mesh belt conveyor system for material handling, ensuring smooth and consistent material flow. The guide belt type further enhances precision and stability, preventing material distortion or misalignment during the printing process.

Reel Function

For efficient material management, the KTM-606501A incorporates an automatic induction winding function. This feature automatically winds the printed material onto a reel, providing a convenient and time-saving method for post-processing and storage.

Electrical Specifications and Dimensions

The KTM-606501A operates on a rated voltage of 220V and a rated current of 33A, with a rated power of 7.2KW. It consumes approximately 5.5KW to 7.2KW of energy during operation. The machine's dimensions (L x W x H) are 2391mm x 912mm x 1002mm, and its gross weight is 300KG.

Conclusion

The KTM-606501A Quad-Head Powder Shaker is a versatile and efficient solution for high-speed printing applications up to 60cm wide. Its advanced powder shaking control, filterless design, and integrated heating and drying functions ensure precise powder application and optimal print quality. The automatic powder return mechanism and convenient material handling features contribute to reduced material consumption and increased productivity. Its compatibility with a wide range of materials and its ability to meet printing speeds of 6-20 square meters per hour make it an ideal choice for demanding printing environments.

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The KTM-B05 Powder Shaker is a state-of-the-art machine designed to enhance productivity and efficiency in various industrial applications. With its advanced features and precise control, this machine offers superior powder spreading and curing capabilities, making it an ideal choice for industries such as printing, packaging, and electronics.

Features and Functionality

The KTM-B05 Powder Shaker boasts a comprehensive range of features that enable it to handle a wide variety of materials and applications. Its automatic/manual control system provides flexibility and precision, allowing operators to tailor settings to suit specific requirements. The powder shaking speed and spreading time can be finely adjusted, ensuring optimal powder distribution.

The mesh belt conveyance system, guided by a belt, ensures smooth and accurate material handling. Its suction speed and direction can be controlled, enabling precise conveyance and preventing material waste. Moreover, the mesh belt heating plate and cooling fan provide precise temperature control, ensuring proper curing and preventing overheating.

Technical Specifications

The KTM-B05 Powder Shaker is engineered to meet the demands of demanding industrial environments. Its rated voltage of 220V and rated current of 16A provide ample power for efficient operation. With a power consumption of 6.5KW, the machine delivers exceptional performance while maintaining energy efficiency.

The heating and curing box has a generous size of 1200mm, allowing for the processing of large materials. The machine's overall dimensions (L2760W1100H1070MM) and packaging size (L2070W115H1130MM) make it suitable for a variety of production environments.

Applications and Benefits

The KTM-B05 Powder Shaker finds applications in various industries, including:

- Printing: Precise powder shaking and curing are essential for high-quality printing, ensuring vibrant colors and sharp lines.

- Packaging: This machine can evenly distribute powder on packaging materials, enhancing product aesthetics and preventing moisture ingress.

- Electronics: The shaker's controlled powder spreading is crucial for creating uniform conductive layers in electronic components.

Advantages:

- Increased productivity and throughput

- Improved powder distribution and adhesion

- Enhanced product quality and durability

- Reduced material waste and environmental impact

- Easy operation and maintenance

The KTM-B05 Powder Shaker is a versatile and efficient machine that empowers industries with advanced powder spreading and curing capabilities. Its precise control, comprehensive features, and durable construction make it an excellent investment for businesses seeking to enhance their production processes and deliver superior quality products.

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The KTM-B05 Powder Shaker is an industry-leading machine designed for efficient and precise powder application in various industrial settings. Its advanced features and versatile capabilities make it an ideal choice for manufacturers seeking a reliable and high-performance powder coating solution. This comprehensive buying guide will provide an in-depth analysis of the KTM-B05's specifications, applications, and key considerations to help you make an informed purchase decision.

Key Specifications

Machine Model: KTM-B05 Powder Shaker

Winding and Unwinding Medium Width: 0-600mm

Applicable Medium: PP Paper/PET Hot Stamping Film

Control Panel: Automatic/Manual control, Powder shaking speed control, Powder spreading time control, Mesh belt suction speed control, Mesh belt speed control, Mesh belt direction control, Curing temperature control, Leading heating plate temperature control, Cooling fan control

Heating and Drying Function: Leading heating plate heating, Drying and curing, Cooling with cold air

Material Conveyance: Mesh belt conveyance, Belt-guided

Rolling Function: Automatic sensing rolling

Electrical Parameters: Rated voltage 220V, Rated current 16A, Power 6.5KW

Heating and Drying Box Size: 1200mm

Packing Size and Weight:

-Machine: L2760W1100H1070MM

-Packaging: L2070W115H1130MM

-GW: 300KG

Applications

The KTM-B05 Powder Shaker is widely used in various industries, including:

Electronics: Powder coating of printed circuit boards (PCBs) and electronic components

Automotive: Powder coating of metal parts, such as car bodies, bumpers, and wheels

Furniture: Powder coating of furniture frames and surfaces

Medical: Powder coating of medical devices and equipment

Construction: Powder coating of metal structures, such as beams and panels

Key Considerations for Purchasing

When purchasing a KTM-B05 Powder Shaker, several key considerations should be taken into account:

Material Type: Ensure that the shaker is compatible with the type of material you will be using, such as PP Paper or PET Hot Stamping Film.

Winding and Unwinding Width: The winding and unwinding width of the shaker should match the dimensions of the material you will be processing.

Control Features: The shaker should have comprehensive control options, including speed control, time settings, and temperature regulation, to optimize the powder coating process.

Heating and Drying System: The heating and drying system should provide efficient and precise heating, drying, and cooling capabilities to ensure proper curing of the powder coating.

Material Conveyance: The material conveyance system should be designed to ensure smooth and consistent flow of the material through the shaker.

Safety Features: The shaker should be equipped with safety features, such as emergency stop buttons and overload protection, to ensure safe operation.

Maintenance and Support: The shaker should be easy to maintain and service, with readily available spare parts and technical support.

In addition to these key considerations, it is recommended to consider the following factors:

Brand Reputation: Choose a shaker from a reputable manufacturer known for producing high-quality equipment.

Customer Reviews: Read reviews and testimonials from other users to gain insights about the performance and reliability of the shaker.

Warranty: Ensure that the shaker comes with a comprehensive warranty to protect your investment.

Price: Compare prices from different suppliers while considering the features, quality, and maintenance costs of the shaker.

By carefully evaluating these key considerations and factors, you can make an informed decision and purchase the KTM-B05 Powder Shaker that best meets your specific needs and requirements.

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The KTM-B05 Powder Shaker is a state-of-the-art screen printing machine designed to elevate the powder shaking process to new heights of efficiency and precision. Its innovative features and advanced technological advancements have revolutionized the industry, allowing for unparalleled control and automation in the application of powder to substrates. This article delves into the technical evolution of the KTM-B05 Powder Shaker, exploring its groundbreaking capabilities that have transformed the screen printing landscape.

Enhanced Control and Automation

The KTM-B05 Powder Shaker introduces a sophisticated control panel that empowers users with unprecedented control over every aspect of the powder shaking process. The automatic and manual control modes provide flexibility, while the dedicated controls for powder shaking speed and spreading time enable precise adjustment to suit different materials and applications. Furthermore, the mesh belt speed, direction, and suction speed are meticulously regulated, ensuring optimal powder distribution and adhesion.

Advanced Heating and Drying System

The KTM-B05 Powder Shaker features an advanced heating and drying system designed to maximize curing efficiency and prevent defects. The leading heating plate delivers precise temperature control, ensuring uniform heating of the substrate. The integrated drying and curing chamber effectively removes moisture from the powder, resulting in excellent adhesion and durability. Additionally, the cooling fan control allows for rapid cooling, preventing warping or distortion of the substrate.

Optimized Material Conveyance

The KTM-B05 Powder Shaker utilizes a mesh belt conveyance system that ensures precise and efficient movement of the substrate throughout the process. The belt-guided design ensures smooth and consistent conveyance, minimizing powder loss and potential damage to the substrate. The mesh belt suction speed control allows for fine-tuning of powder adherence, accommodating a wide range of substrates and powder types.

Automatic Rolling Function

One of the most groundbreaking features of the KTM-B05 Powder Shaker is its automatic sensing rolling function. This innovative technology detects the presence of the substrate and automatically initiates the rolling process, eliminating manual intervention and reducing the risk of human error. The advanced sensing system ensures accurate registration and prevents over or under-rolling, resulting in perfectly coated substrates with consistent dimensions.

The KTM-B05 Powder Shaker represents a quantum leap in screen printing technology. Its advanced control system, optimized heating and drying mechanism, precision material conveyance, and automatic rolling function empower users with unparalleled control, efficiency, and accuracy. These technical innovations have not only elevated the quality of screen printed products but also significantly increased productivity and reduced waste, revolutionizing the screen printing industry. As the KTM-B05 Powder Shaker continues to evolve, it is poised to further shape the future of screen printing, pushing the boundaries of innovation and craftsmanship.

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The KTM-B05 Powder Shaker is an indispensable machine in the garment industry, enabling the creation of eye-catching designs and intricate patterns on fabrics. This technologically advanced device utilizes a combination of heating, drying, and powder spreading techniques to achieve remarkable results. In this comprehensive article, we will delve into the multifaceted applications of the KTM-B05 Powder Shaker in the realm of garment production.

Intricate Pattern Creation

The KTM-B05 Powder Shaker empowers designers with the ability to create intricate patterns and embellishments on fabrics. By meticulously controlling the spreading of powder and adjusting the setting parameters, unique and visually striking designs can be achieved. This technology eliminates the limitations of conventional printing methods, allowing for greater flexibility and precision in pattern creation.

Value Addition to Fabrics

The use of the KTM-B05 Powder Shaker adds significant value to fabrics, enhancing their aesthetic appeal and market worth. By incorporating powder into the garment's surface, the shaker creates a tactile experience, adding depth and dimension to the fabric. This technique is particularly effective in creating luxurious embellishments on high-end garments and accessories.

Enhanced Clothing Durability

Incorporating powder into the fabric using the KTM-B05 Powder Shaker not only enhances its appearance but also improves its durability. The powder acts as a protective layer, shielding the fabric from external factors such as abrasion, moisture, and UV radiation. This added protection prolongs the garment's life and maintains its pristine condition.

Versatility for Various Fabrics

The KTM-B05 Powder Shaker demonstrates versatility in its ability to handle a wide range of fabrics. From delicate silks to robust canvases, this machine can effortlessly embellish and enhance various materials. This flexibility makes it a valuable asset in garment factories and design studios, catering to diverse production needs.

User-Friendly Interface and Automation

The KTM-B05 Powder Shaker boasts a user-friendly interface that simplifies its operation. Automatic control features streamline the production process, enabling precise adjustments to parameters such as powder shaking speed, powder spreading time, and heating temperature. This automation ensures consistent and high-quality results, minimizing human error and maximizing efficiency.

Integration with Other Equipment

The KTM-B05 Powder Shaker seamlessly integrates with other garment manufacturing equipment, forming a comprehensive production line. Its compatibility with automatic rolling systems eliminates manual intervention, further enhancing productivity and streamlining the workflow. This integration reduces lead times, lowers operating costs, and ensures a smooth and efficient production process.

Environmental Consciousness

The KTM-B05 Powder Shaker adheres to environmental regulations and incorporates eco-friendly features. Its advanced cooling system minimizes energy consumption, while its closed-loop design prevents powder loss, reducing waste and contamination. This machine promotes sustainable garment production, aligning with industry best practices and consumer demand for environmentally responsible choices.

The KTM-B05 Powder Shaker is an indispensable tool in the garment industry, empowering designers and manufacturers to create visually stunning and durable garments. Its versatility, user-friendly interface, automation capabilities, and eco-friendliness make it an ideal choice for enhancing garment aesthetics and adding value to fabrics. By leveraging the KTM-B05 Powder Shaker, garment manufacturers can differentiate their products, cater to evolving market trends, and meet the demands of discerning consumers.

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The printing industry has witnessed a paradigm shift with the introduction of the innovative KTM-B05 Powder Shaker. This state-of-the-art machine has redefined the way print materials are produced, offering unparalleled precision, efficiency, and versatility.

Versatile Functionality for Diverse Applications

The KTM-B05 Powder Shaker is a versatile solution designed to handle various printing media. Its exceptional width range of 0-600mm accommodates a wide range of materials, including PP Paper and PET Hot Stamping Film. This versatility enables the machine to fulfill the printing needs of both small-scale and large-scale operations.

Advanced Control System for Precise Operation

The machine's intuitive control panel empowers users with comprehensive control over every aspect of the powder shaking process. Automatic and manual control modes provide flexibility, while advanced settings allow for precise adjustment of powder shaking speed, spreading time, mesh belt suction speed, and temperature. These customizable parameters ensure optimal results tailored to specific printing requirements.

Exceptional Heating and Drying Capabilities

The KTM-B05 Powder Shaker's heating and drying function ensures accurate and efficient drying of printed materials. The leading heating plate, drying and curing, and cold air cooling system work in tandem to deliver consistent drying performance. The large heating and drying box size of 1200mm provides ample space for materials to undergo thorough drying, preventing smudging and ensuring high-quality prints.

Efficient Material Conveyance and Handling

The mesh belt conveyance system ensures smooth and uninterrupted material flow. Belt-guided technology maintains precise alignment during conveyance, reducing the risk of material damage. The automatic sensing rolling feature enhances productivity by promptly detecting the material's arrival, initiating the rolling process.

Compact Design with Robust Construction

Despite its robust construction and advanced features, the KTM-B05 Powder Shaker maintains a compact design. Its dimensions of L2760 x W1100 x H1070mm allow for easy integration into existing production lines. The machine's sturdy build ensures durability and reliability, reducing downtime and maintenance costs.

Environmental Sustainability

The KTM-B05 Powder Shaker is designed with environmental sustainability in mind. Its energy-efficient heating and drying system minimizes energy consumption, reducing the machine's carbon footprint. The cooling fan control further optimizes energy utilization by regulating airflow according to the material's drying requirements.

The KTM-B05 Powder Shaker is a groundbreaking solution for the printing industry, offering unparalleled precision, efficiency, and versatility. Its advanced control system, exceptional heating and drying capabilities, efficient material conveyance, compact design, and environmental sustainability make it an ideal investment for print shops seeking to elevate the quality and productivity of their operations.

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