Tag: Powder Shaker

The KTM-B05 Powder Shaker is a versatile and efficient machine designed to automate the powder shaking process in the production of PP paper and PET hot stamping film. With its advanced features and customizable settings, it streamlines the powder spreading and curing process, ensuring consistent and high-quality results.

Comprehensive Control Panel

The KTM-B05 Powder Shaker features a comprehensive control panel that provides precise control over all operational parameters. The automatic and manual control modes allow for flexible operation, while the powder shaking speed, powder spreading time, mesh belt suction speed, mesh belt speed, and mesh belt direction can be finely adjusted to suit specific material properties and process requirements. Additionally, the curing temperature, leading heating plate temperature, and cooling fan control enable precise temperature management for optimal curing results.

Efficient Heating and Drying System

The KTM-B05 Powder Shaker employs a highly efficient heating and drying system to ensure proper curing of the powder coating. The leading heating plate provides focused heating to initiate the curing process, while the drying and curing zone utilizes hot air to evenly distribute heat throughout the material. The cooling fan control allows for precise temperature regulation during the cooling stage, preventing overcuring and ensuring the desired surface finish.

Automated Material Conveyance

The KTM-B05 Powder Shaker utilizes a mesh belt conveyor system for material transport. The adjustable mesh belt speed and suction speed ensure optimal adherence of the powder to the material surface. The automatic sensing rolling function detects the presence of material and automatically initiates the rolling process, eliminating the need for manual intervention.

Compact and Portable Design

The KTM-B05 Powder Shaker is designed for compact and portable installation. Its dimensions and low weight make it suitable for integration into existing production lines or for use in smaller-scale operations. The machine is easy to transport and can be quickly set up, reducing downtime during relocation.

Technical Specifications

- Machine Model: KTM-B05 POWDER SHAKER

- Winding and Unwinding Medium Width: 0-600mm

- Applicable Medium: PP Paper/PET Hot Stamping Film

- Control Panel: Automatic/Manual control, Powder shaking speed control, Powder spreading time control, Mesh belt suction speed control, Mesh belt speed control, Mesh belt direction control, Curing temperature control, Leading heating plate temperature control, Cooling fan control

- Heating and Drying Function: Leading heating plate heating, Drying and curing, Cooling with cold air

- Material Conveyance: Mesh belt conveyance, Belt-guided

- Rolling Function: Automatic sensing rolling

- Electrical Parameters: Rated voltage 220V, Rated current 16A, Power 6.5KW

- Heating and Drying Box Size: 1200mm

- Packing Size and Weight:

Machine: L2760W1100H1070MM

Packaging: L2070W115H1130MM

GW: 300KG

The KTM-B05 Powder Shaker combines advanced technology, comprehensive control, and efficient material handling to provide a superior powder shaking solution for PP paper and PET hot stamping film production. Its versatility, ease of use, and compact design make it an ideal choice for both large-scale operations and smaller-scale applications. With its precise control over operational parameters and reliable performance, the KTM-B05 Powder Shaker elevates quality standards and streamlines production processes, contributing to increased efficiency and profitability.

The KTM-B05 Powder Shaker is a state-of-the-art machine designed for the accurate and efficient application of powders in various industrial applications. With its advanced features and versatile functionality, the KTM-B05 offers exceptional precision, productivity, and reliability.

Key Features

Wide Winding and Unwinding Medium Support Capable of handling medium widths ranging from 0-600mm, the KTM-B05 can accommodate a wide range of materials, including PP paper and PET hot stamping film.

Comprehensive Control Panel The intuitive control panel provides complete control over all machine parameters, ensuring optimal operation and precision. Operators can adjust powder shaking speed, spreading time, mesh belt suction speed, temperature, and direction.

Advanced Heating and Drying Capabilities The KTM-B05 employs a leading heating plate to heat materials evenly, followed by drying and curing processes. The cooling fan ensures rapid cooling and prevents material deformation.

Precision Mesh Belt Conveyance The powder shaker utilizes a mesh belt conveyance system for accurate and consistent material handling. The belt is guided by rollers to ensure precise positioning and prevent deviation.

Automatic Rolling Equipped with automatic sensing rolling, the KTM-B05 effortlessly rolls up materials without operator intervention, saving time and labor costs.

Versatile Electrical Specifications Designed for global compatibility, the KTM-B05 operates on a rated voltage of 220V and a rated current of 16A, consuming 6.5KW of power.

Benefits

Enhanced Precision The precise control over powder spreading and temperature ensures consistent and high-quality powder application, reducing defects and improving product uniformity.

Increased Productivity The automatic rolling and efficient material conveyance system minimize downtime and increase overall production efficiency.

Reduced Labor Costs The KTM-B05's automation features reduce labor requirements and free up operators for other tasks, optimizing labor utilization.

Improved Heat Control The advanced heating and cooling system ensures accurate temperature regulation, preventing material damage and ensuring optimal curing conditions.

Versatility and Compatibility The wide winding and unwinding medium support, along with the adjustable settings, makes the KTM-B05 suitable for a variety of materials and applications.

Applications

The KTM-B05 Powder Shaker finds wide application in industries requiring precision powder application, such as

Automotive interior trimming

Electronics manufacturing

Paper and packaging

Pharmaceutical industry

Cosmetic and personal care

The KTM-B05 Powder Shaker is an innovative and versatile machine that revolutionizes powder application processes. Its advanced features and comprehensive control panel provide exceptional precision, productivity, and efficiency, making it an ideal solution for industries seeking high-quality powder deposition. With its versatility and reliability, the KTM-B05 is a valuable asset for businesses looking to optimize their manufacturing processes and achieve consistent, high-quality results.

The KTM-B05 Powder Shaker is a cutting-edge machine designed for efficient and precise powder handling in various industrial settings. Its advanced features and versatility make it an indispensable tool for applications ranging from film lamination and hot stamping to powder coating and surface treatment.

Applications

Film Lamination The KTM-B05 Powder Shaker is widely used in film lamination processes, where it evenly distributes powder between film layers to enhance adhesion and prevent air bubbles. Its controlled powder spreading ensures optimal bonding and a high-quality laminated product.

Hot Stamping In hot stamping applications, the shaker is employed to spread powder evenly over the surface of the film or substrate. The heated stamping die then melts the powder, creating a raised, metallic image or pattern. The shaker's precise powder distribution ensures crisp and durable hot stamped designs.

Powder Coating The KTM-B05 Powder Shaker is also utilized in powder coating processes, where it uniformly applies a thin layer of powder to metal or other surfaces. The powder particles are then electrostatically charged and attracted to the surface, providing a corrosion-resistant, durable coating.

Surface Treatment In surface treatment applications, the shaker is used to apply powders that modify the surface properties of materials. These powders can impart various characteristics, such as corrosion resistance, wear resistance, or electrical insulation. The shaker's adjustable settings allow for precise control over the powder layer thickness and distribution.

Features and Benefits

1. Automated Control Panel

The user-friendly control panel offers both automatic and manual modes, enabling operators to tailor the machine's settings to specific applications. It provides precise control over powder shaking speed, spreading time, mesh belt speed, heating temperature, and fan speed.

2. Heating and Drying Function

The KTM-B05 Powder Shaker incorporates a leading heating plate for efficient powder curing. The drying and cooling mechanisms ensure that the powder is completely fixed and dried before exiting the machine. This improves adhesion and durability of the powder-coated or laminated products.

3. Mesh Belt Conveyance

The machine features a durable mesh belt that transports the material evenly through the shaking and drying process. Its adjustable speed and direction control allow for precise material handling and optimal powder deposition.

4. Automatic Sensing Rolling

The built-in automatic sensing rolling function efficiently collects and rolls the processed material, minimizing waste and ensuring a continuous workflow.

5. Compact and Portable

Despite its robust capabilities, the KTM-B05 Powder Shaker maintains a compact and portable design. Its versatile size and weight make it easy to integrate into existing production lines or move between different work areas.

The KTM-B05 Powder Shaker is a highly versatile and efficient machine that meets the diverse powder handling needs of various industries. Its advanced features, including automated control, heating and drying functions, mesh belt conveyance, and automatic sensing rolling, ensure precise and consistent powder application. This makes the KTM-B05 Powder Shaker an indispensable tool for manufacturers seeking to enhance the quality and efficiency of their film lamination, hot stamping, powder coating, and surface treatment processes.

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The KTM-B05 Powder Shaker is an advanced machine designed for precise powder coating applications. It seamlessly integrates multiple processes to achieve efficient and high-quality powder coating tasks. This in-depth article delves into the intricate working principles of the KTM-B05 Powder Shaker, providing a comprehensive understanding of its exceptional functionality.

1. Material Feeding and Conveyance

The KTM-B05 Powder Shaker utilizes a mesh belt conveyance system to transport the substrate through various processing stages. The material is initially fed into the machine, where it is guided by the mesh belt. The mesh belt's movement is controlled by variable-speed motors, ensuring optimal material flow and positioning.

2. Powder Shaking and Spreading

The core function of the KTM-B05 Powder Shaker lies in its precise powder shaking mechanism. The machine features a powder shaking unit, which is composed of a vibrating screen and a powder hopper. As the substrate passes beneath the shaking unit, the powder is vibrated, allowing it to flow evenly onto the surface. The powder spreading time can be adjusted to control the thickness of the coating.

3. Mesh Belt Vacuum System

To ensure uniform powder application and prevent excess powder accumulation, the KTM-B05 Powder Shaker employs a mesh belt vacuum system. This system creates a suction beneath the mesh belt, drawing away any loose powder particles. The vacuum strength can be regulated to optimize the powder removal process.

4. Curing and Drying

After the powder is applied, the KTM-B05 Powder Shaker incorporates a heating and drying system to cure the coating. The heating unit, located at the leading edge of the machine, provides precise temperature control, ensuring proper curing of the powder. The drying process is further enhanced by the cooling fan, which circulates cold air to cool the substrate and prevent heat damage.

5. Automatic Rolling

The KTM-B05 Powder Shaker is equipped with an automatic rolling function, which allows for continuous and efficient material processing. The rolling mechanism automatically senses the presence of the substrate and initiates the rolling process. This feature significantly reduces manual intervention and improves production efficiency.

6. Control Panel and User Interface

The KTM-B05 Powder Shaker is equipped with a comprehensive control panel that provides intuitive operation and precise parameter adjustment. The control panel includes switches, knobs, and a digital display, enabling users to monitor and control various machine settings. The automatic/manual control mode allows for flexible operation, catering to specific production requirements.

The KTM-B05 Powder Shaker is a versatile and high-performance machine that offers a comprehensive solution for powder coating applications. Its sophisticated powder shaking mechanism, coupled with precise conveyance and curing systems, ensures consistent and reliable powder coating results. The user-friendly control panel and automated features further enhance its ease of operation and efficiency. Overall, the KTM-B05 Powder Shaker is an essential tool for industries requiring precise and cost-effective powder coating processes.

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