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Heat Transfer Paper VS Sublimation Printing: Choosing the Right Method for Your Printing Needs

In the world of custom printing, two popular methods have gained significant attention: heat transfer paper and sublimation printing. Both techniques offer unique advantages and have specific applications in the industry. Understanding the differences between heat transfer paper and sublimation printing is crucial for choosing the right method to achieve the desired results.

Heat Transfer Paper

heat transfer paper

 

Heat transfer paper, also known as transfer printing paper, is a popular method used to transfer images, designs, or text onto various surfaces using heat and pressure. The process involves printing the desired image onto a special paper using inkjet or laser printers and then applying heat to transfer the image onto the target material. Heat transfer paper works well with fabrics, such as cotton or polyester blends, as well as hard surfaces like ceramics, wood, and metal.

Sublimation Printing

sublimation paper

 

Sublimation printing, on the other hand, is a digital printing technique that uses heat to transfer dye onto materials with a polymer coating. The process relies on the unique properties of sublimation inks, which convert from a solid to a gas under heat and pressure. This gas penetrates the polymer coating of the target material and solidifies, resulting in vibrant and long-lasting prints. Sublimation printing is primarily used on polyester-based materials or items specifically coated for sublimation.

Differences in Image Quality and Durability

One significant difference between heat transfer paper and sublimation printing lies in the image quality and durability of the prints. Heat transfer paper allows for detailed and vibrant prints, particularly on light-colored fabrics. However, the longevity and durability of the prints may vary, depending on factors such as the quality of the transfer paper, ink, and application technique. Over time, heat transfer paper prints may experience fading, cracking, or peeling, especially with frequent washing or exposure to harsh conditions.

On the other hand, sublimation printing offers superior image quality and durability. The dye-sublimation process allows the ink to bond directly with the polymer coating, resulting in prints that are resistant to fading, washing, and general wear and tear. Sublimation prints maintain their vibrant colors and sharpness even after repeated washings, making them ideal for items like sportswear, home décor, and personalized gifts that require long-lasting and high-quality prints.

Versatility and Application Range

Another factor to consider when choosing between heat transfer paper and sublimation printing is versatility and application range. Heat transfer paper provides more flexibility in terms of materials that can be printed. It is suitable for both light and dark-colored fabrics, as well as hard surfaces. However, it is important to note that heat transfer paper works best on materials with a high polyester content, as the ink adheres better to synthetic fibers.

Sublimation printing, on the other hand, is primarily used on polyester-based materials or items with a polymer coating. This limits its application range compared to heat transfer paper. However, sublimation printing excels in producing customized sportswear, promotional items, and vibrant photo prints on polyester fabric. It offers a seamless and professional finish without compromising the breathability or stretchability of the fabric, making it a popular choice in the sports and apparel industry.

Cost Considerations

Cost is an essential factor to consider when choosing between heat transfer paper and sublimation printing. Heat transfer paper is generally more cost-effective compared to sublimation printing. The initial investment for heat transfer paper is relatively lower, as it requires standard inkjet or laser printers and heat presses.

What are the differences between traditonal screen printing and heat transfer printing?

Many people don't know what screen printing is, or the names on the market are inconsistent. Today we will talk about the difference between traditional screen printing and heat transfer screen printing.

We see that many customizers use the basic principle that the graphic part of the screen printing plate can pass through the ink, and the non-graphic part of the mesh cannot pass through the ink. When printing, pour ink into one end of the screen printing plate, apply a certain pressure on the ink part on the screen printing plate with a scraper, and move towards the other end of the screen printing plate at a constant speed, and the ink is moved by the scraper from the image and text during the movement. Part of the mesh is extruded onto the substrate. Screen printing is one color and one plate. If it is printed on clothes, it needs repeated color registration to finally make the finished product, and the color registration is limited, so there will be problems of inaccurate color registration, and the gradient effect cannot be done, and the clothes will be scrapped. Screen printing is suitable for large-volume orders with few designs and colors. The screen printing ink is directly attached to the clothes without the feeling of sticking.heat transfer printing
Heat transfer printing is also divided into screen printing and offset printing. If screen printing needs to print multiple colors, it needs to print one color at a time. Screen printing printers need to print multiple colors 4 times. Color printing can print several colors at a time. There is also a difference in cost for each color: screen printing requires additional money for one color, while color printing does not require additional money for several colors at a time. The two do not use clothes to print, but print ink on a thermal transfer printing substrates such as release film, and then hot stamp on clothes through a heat press machine. There is no limitation on color registration, and colorful effects such as photos and gradients can be produced. Heat transfer is bonded by hot melt adhesive, which has a sticky feel.Besides we produce different types of screen printing based on different chemicals and printing processes. Different types meet customers’ additional requirements and other fabrics include elastic effect, soft effect, anti-sublimation effect, puff effect, reflective effect, flock effect, silicone effect, care label, etc. What’s more, we produce chemicals for our printing, so that we can control the quality better.heat transfer printingDifferent types are printed with different chemicals, taking elastic effect heat transfer sticker as an example,First, elastic transparent paste: print once

Second, elastic white paste: print twice

Third, hot melt glue: print twice

It needs to be dried after each process.

Our drying tunnel is 6 meters long and it stops cylinder type. It is We set the temperature to about 60-70℃. and it will need 15 minutes to take it; for UV infrared type, will need the 20s to 2 minutes.

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