The KTM-606501A is a high-speed, quad-head powder shaker designed for wide-format printing applications up to 60cm wide. It employs an advanced shaking powder control mechanism and filterless design for efficient and precise powder application, ensuring optimal results in high-volume printing environments. This article delves into the working principles of the KTM-606501A, providing a comprehensive understanding of its functionality.
Principle of Operation
The KTM-606501A utilizes a unique shaking powder control mechanism to distribute powder evenly across the printing surface. As the machine transports the material through the designated zone, a series of oscillating trays vibrate at varying frequencies, creating a gentle shaking motion. This controlled shaking action ensures uniform powder application without overspray or clumping, minimizing waste and enhancing print quality.
Powder Spreading and Control
In addition to the shaking mechanism, the KTM-606501A features an innovative powder spreading control system. This system precisely regulates the amount and direction of powder applied, allowing operators to tailor the settings to suit specific materials and printing requirements. The filterless design eliminates the need for frequent filter replacement, reducing maintenance downtime and ensuring uninterrupted operation.
Heating and Drying Functions
To facilitate proper bonding between the powder and printing surface, the KTM-606501A incorporates a comprehensive heating and drying system. It consists of a front guide heating unit to prepare the material for powder application, an upper drying curing unit to fix the powder, and a single row of cold air cooling to stabilize the temperature. This integrated heating and drying process ensures optimal adhesion and durability of the printed designs.
Automatic Powder Return Mechanism
To maximize powder utilization and minimize waste, the KTM-606501A is equipped with an automatic powder return mechanism. This mechanism features multiple gears that can be adjusted according to the printing speed, allowing users to select the appropriate setting to optimize powder recycling. By efficiently collecting and reusing excess powder, the machine not only reduces material consumption but also maintains a clean working environment.
Material Transfer System
The KTM-606501A utilizes a mesh belt conveyor system for material handling, ensuring smooth and consistent material flow. The guide belt type further enhances precision and stability, preventing material distortion or misalignment during the printing process.
Reel Function
For efficient material management, the KTM-606501A incorporates an automatic induction winding function. This feature automatically winds the printed material onto a reel, providing a convenient and time-saving method for post-processing and storage.
Electrical Specifications and Dimensions
The KTM-606501A operates on a rated voltage of 220V and a rated current of 33A, with a rated power of 7.2KW. It consumes approximately 5.5KW to 7.2KW of energy during operation. The machine's dimensions (L x W x H) are 2391mm x 912mm x 1002mm, and its gross weight is 300KG.
Conclusion
The KTM-606501A Quad-Head Powder Shaker is a versatile and efficient solution for high-speed printing applications up to 60cm wide. Its advanced powder shaking control, filterless design, and integrated heating and drying functions ensure precise powder application and optimal print quality. The automatic powder return mechanism and convenient material handling features contribute to reduced material consumption and increased productivity. Its compatibility with a wide range of materials and its ability to meet printing speeds of 6-20 square meters per hour make it an ideal choice for demanding printing environments.
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